We are currently seeking a Senior Fastener Design Engineer. This position requires an experienced professional responsible for the design and development of joints and bolted fasteners across the vehicle. Our ideal candidate exhibits a can-do attitude and approaches his or her work with vigor and determination. Candidates will be expected to demonstrate excellence in their respective fields, to possess the ability to learn quickly and to strive for perfection within a fast-paced environment.
Role
Support the Design Engineer's development activities in the selection of fasteners based upon usage, coating and part strength to meet their joint requirements
Collaborate with cross functional teams such as Engineering, Manufacturing, Quality, Service, Purchasing, Suppliers and other internal and external partners to develop robust joint solutions to facilitate world class designs
Required to create and maintain 3D standard parts & 2D drawings using Catia V6
Strive to achieve commonization of fasteners with assembly-friendly solutions
Participate in the root cause analysis of fastener related quality issues as well as other continuous improvement activities as required
Design custom fastening solutions when necessary
Diligently follow industry standards where applicable
Interface with fastener suppliers to develop, release and update engineering specifications, ensure proper material properties, processes, and quality standards
Review test data and undertake post-testing activities including design allowable calculations, and failure mode analysis
Conduct joint analysis and validation in addition to establishing fastener catalog standard to develop a robust mechanical joining strategy for the vehicle
Contribute with CAE team to specify load, determine stress limits and improve fastener analysis method
Perform bolted joint analysis and testing to optimize robustness and minimize the design cost
Track and monitor the progress of fastener selections, releasing and validation activities
Investigate the latest fastening technologies and guide the deployment into future Lucid vehicles in the Hardware engineering areas such as powertrain, battery systems, body structures, closures, interiors, and exteriors
Ability to create testing plan and conduct / coordinate physical tests to prove out design concepts and ensure performance targets are being achieved
Coordinate and communicate with interfacing suppliers to ensure requirements are being met
Effectively provide direction to others and negotiate a balanced solution
Determine required tolerances using GD&T
Testing experience (especially ultrasonics and strain gauge)
· Torque audit experience (needs to be familiar with the various tools used to apply and read torque)
· Theoretical calculation experience (for hard and soft joints)
Travel domestically and internationally as required
Qualifications
5+ years of expertise in automotive Fastener engineering at OEM or supplier desired
Experience in fastener mechanical testing such torque to failure
Experience in the criteria required for fastener selections and recommendations
Experience performing design reviews of fastener joints
Solid understanding of GD&T standards, material selections, and DFM principles
Design release engineering experiences including engineering change management and project management experiences desired
Proven 3D CAD skills, proficient with CATIA V5/V6 or similar software
Hands-on practical experience in prototype assembly and production assembly with the willingness to assemble your own parts
Experience in technology, system and supplier selections
Education
Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or equivalent from ABET accredited institution or equivalent professional automotive fastening experience
Advantageous
Knowledge of fasteners and the automotive quality standards (APQP, PPAP, D-FMEA, GD&T)
material compatibility and the physics of joint loads
Ability to effectively prioritize and execute tasks in a high-pressure environment is crucial
Detail oriented personality with a determined problem-solving attitude using an Engineering first principles approach
Proof of excellence in your past position, while demonstrating profound creativity in resolving mechanical design problems
Excellent written and verbal communication skills for presenting to management
